Prototyping with card

— 2 minute read

As mentioned in the last update I am rapidly getting into new territory. Whilst researching gasless welders and soaking up 'How to weld' videos on Youtube I was keen to keep making progress. I like model making and have used cardboard in various ways over my life so have decided to mock up the electrics tray and battery box in order to create a pattern I can then use to start fabrication.

A quick trip to Hobbycraft turned up some nice card which would do the job perfectly. I am going to use the existing battery for phase 1 and keep it roughly where it was. Although I want to move the battery into the seat and swap for a Lithium Ion one I also want to ride the bike soon. :)

Mocking up the electrics tray
Mocking up the electrics tray

You can work so quickly with simple materials and make mistakes that don't cost anything.. I can get on board with this kind of working. :)

A box for the battery
A box for the battery

And so with the mock up made I fitted it to the - oh no I didn't plan any give whatsoever and my lovely box wont fit into the frame... curses! It is only card though and the next version will be much better.

Next up... Things get dangerous (again)